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Hermle
Company Profile
Time never comes to a standstill, which is the nature. And time has become
valuable. Time has always been "made" and interpreted by mankind. When people
started to observe "time" they focused on sunrise and sunset only. In the Middle
Ages they started to develop ever more sophisticated methods of measuring time.
In today's world we feel the urgency to save time. We are obsessed by the need
to win time. Our desire for the peace of our personal time can be satisfied by
the elegance of exclusive clocks.
Franz Hermle & Sohn was founded in 1922 and has its headquarters in Gosheim in
the Swabian Jura, Southern Germany. Franz Hermle & Sohn is the largest producer
worldwide of mechanical table clocks, hall clocks and wall clocks and a market
leader in the manufacturing of mechanical clock mechanisms. The product range,
under the brand name "HERMLE" comprises of more than 65 basic clock mechanisms
of most varied designs. "HERMLE" products stand for German technology.
Approximately 500 employees at three German manufacturing sites manufacture
them. Furthermore, Franz Hermle & Sohn has subsidiaries in the United States.
Hermle Black Forest Clocks Amherst, Virginia was founded in 1977. Traditional
craftsmanship's combined with state-of-art manufacturing methods warrant
customer satisfaction in more than 80 countries around the world.
Hermle's Product
"HERMLE" products are entirely manufactured in Germany offering a wide range of
completed clock line starting with special carriage clocks, vacuum plated or all
metal, mantle clocks, wall clocks, regulators, 400 day anniversary clocks and
extends to grandfather clocks. Hermle ships to some 80 countries around the
world and its mechanical and quartz movements can be found in most of the clocks
worldwide. Hermle's emphasis on sophisticated engineering and automated
production secured the Company a high market share in moderated priced clocks.
Products innovations over the last years have included the "Flagship", new
quartz movements with chiming quality equal to their mechanical counterparts and
a range of add-on features for quartz models.
In its wide range of finished clocks a comparatively new introduction is a
modern line of wall and mantle clocks. The Company is now working on several new
developments and expects to launch these items in the very near future.
One of the most modern clock factories in the World
"HERMLE" clocks are produced from one of the most modern clocks making plants in
the world. Operating from 2 plants in Gosheim, 1 in Reichenbach, Germany and
another 1 in Amherst/Virginia, USA covering about 150,000 square feet and a work
force of 500, it has been acclaimed as a center for advance technology and high
efficiency. Its production programs range from traditional clocks with
mechanical and quartz movements, with or without chime, to high tech radio
controlled clocks. Nearly 100% of the parts are made in-house with advance
equipment and machinery. Molding, metallizing, lacquering and production of very
complicating turn parts needs to be carefully controlled to ensure that every
piece of "HERMLE" clock meet up to the highest standards of precision and
quality.
One of the recent investments in machinery has been in the procurement of
precision equipment to finish the pivots on each clock arbor after all the dust
preventive plating materials have been removed. These machines placed a polished
finished on the pivots and careful checks are made to ensure that rigid quality
control standards are maintained. This improvement should extend the lives of
"HERMLE" movements considerably. The Company has also invested a considerable
amount of capital in improved processes to finish the pivots on the train wheels
in the mechanical clocks. All nickel plating is removed from the pivots and then
they are polished using these machines. Then careful inspections are made during
each step of this operation. The factory is now working on developing additional
features for lesser-priced movements and expects to launch these items in the
near future.
Hermle is the world leader in the manufacturing of mechanical movements,
producing more that 1 million units annually and sells to over 130 countries
around the world. It's not surprising that you will find that many of the
mechanical clocks in the market are fitted with a "HERMLE" movement.
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Factory 1, Gosheim, Germany |
Factory 2, Gosheim, Germany |
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Factory 3, Reichenbach, Germany |
Factory 4, Amherst, USA |
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Applying Modern Technology To Clock Making
Within a few kilometers of where the Danube River begins its journey to meet the
waters o f the world. Hermle products begin on their way to almost every country
on the globe. Like the Danube, the Hermle factory system has adapted itself to
meet the changing nature of the modern marketplace and still maintain a strong
forward momentum.
The Hermle factories engaged in making both mechanical and electronic clocks are
nestled in a picturesque Black Forest valley in southern Germany. The planes are
located in the shores of Reichenbach and Gosheim. This valley has always been
the home of the Franz Hermle & Sohn Uhrenfabrik and over the last 70 years it
has become one of the major business enterprises in the area.
The valley has traditionally been the home of several factories engaged in the
production of precision machinery and small mechanical components, so there is
an abundance of skilled labor available. Even though some of these factories
have grown to a considerable size, the valley has never taken on an urban
character and still maintains a quiet village atmosphere that is ideally suited
for clock making and precision manufacturing.
This quiet way of life has not impeded the progress of the factories in the
area. Most of them are as modern as one would expect to find in any of the major
industrially developed countries of the world. All of them have had to automate
their operations to the maximum extent possible so they can remain competitive
in their respective markets. Franz Hermle and Sohn is no exception in this
regard. They have constructed a factory complex which is one of the most modern
and efficient facilities in the world for manufacturing both mechanical and
electronic clock movements.
Hermle mechanical clocks start their existence in the Reichenbach plant, which
produces almost all of the component parts that are found in the wide range of
mechanical movements the company manufactures. Several semi-automatic machines
that have traditionally been associated with the production of mechanical clock
parts have been upgraded with computerized control mechanisms to increase the
number and type of functions they can handle. The increased efficiency of these
modified machines, as well as the recent investments the company has made in new
computerized machinery, has enable Franz Hermle & Sohn to continue to provide
their products at very competitive prices all over the world.
Almost very operation in the Reichenbach plant has been automated and very few
workers are required to produce a sizeable quantity of parts for the Hermle
assembly lines and spare parts stocks. These continued innovations have helped
to reduce the greatest cost factor in any precision manufacturing operation -
the cost of labor. In most cases these changes have not been made at the expense
of Hermle employees, as those displaced by automation have been relocated to
other production activities in another part of the factory system.
One of the most recent investments in machinery has been in the procurement of
precision equipment to finish the pivots on each clock arbor after all the rust
preventive plating materials have been removed. These machines place a polished
finish on the pivots and careful checks are then carried out to ensure that
rigid quality control standards are maintained. This improvement should extend
the lives of new Hermle movements considerably.
Even those operations that still have to be accomplished by hand have been
automated to the maximum extent possible. The drums that operate the hammers on
chiming movements are still assembled by hand but every effort has been made to
make the parts available to the assembler in a fast and efficient manner. Other
operations such as the assembly of automatic beat setting services are best
accomplished by it but automated machinery that can sense the correct tension on
the spring is used so the operation can be carried out quickly and efficiently.
The clock plates for mechanical movement are prepared on the lower level of the
main Gosheim plant. After being stamped from a roll of sheet brass each plate is
brought to a perfectly flat state and the decorative designs are placed on it.
Great care is taken in drilling the holes in the plate that will accommodate the
wheels and other components. The plate is prepared for finishing and is given a
coat of baked lacquer before it is sent on its way to become part of a
mechanical clock movement in the assembly facility.
The assembly of mechanical movements is accomplished on the upper levels of the
main plant building in Gosheim. Wheels are placed between the plates and the
movement starts its journey down the assembly line on a conveyor belt. At each
station employees add additional parts to the movement and place it back on the
conveyor. This process is continued until the movement is completed and moves to
the inspection station.
All Hermle mechanical movements are test-run for one winding cycle on racks
adjacent to the assembly facility. The company devotes a respectable amount of
its staff and their time to quality control operations. A considerable
investment has been made in computerized equipment to upgrade the quality
control efforts of the company.
Most of the mechanical movements are prepared for shipping to Hermle customers
all over the world once they have completed their test runs. Other movements are
transferred to the new Hermle plant in Gosheim located only a few blocks away,
where they are installed in cases procured from local suppliers. Most of the
clocks assembled in this facility go to Hermle's European customers and to fill
special orders.
While Hermle operates a subsidiary plant in Amherst, Virginia, it is not
economically feasible to equip most of these facilities with duplicate
machinery. Some parts for mechanical clocks that require specialized machinery
or complex manufacturing processes are made in the Reichenbach and Gosheim
plants and shipped to Amherst. Every part that goes to the U.S. plant is given a
100 percent quality control inspection before it leaves Gosheim.
Components for Hermle electronic clocks are produced in the buildings that house
the plastic injection machines. These parts undergo several different types of
finishing processes before they enter the assembly facility. The basic
electronic movement is assembled totally by automated equipment. Different
components are then added to the basic movements to produce a wide range of
functions and features available to Hermle customers. Even though the basic
movement is assembled by an automated process most of the operations required to
add the additional features can be accomplished by hand more economically for
limited production runs.
Hermle electronic 400-day clocks are assembled in the new Gosheim plant by teams
of two employees. Each clock is totally assembled by these teams, which is
somewhat different than the traditional production line approach used in most
factories. The assembly of each electronic clock can be completed quite quickly
and efficiently using this method. Several work stations in this facility allow
the assembly of different quartz electronic 400-day models at one time.
The Franz Hermle & Sohn showroom in the headquarters building reflects the wide
range of horological products the company is capable of manufacturing. These
range from traditional, weight-driven clocks to new, state-of-the-art,
radio-controlled timepieces. The different styles and features, appearing on
clocks made to satisfy the tastes of people in different parts of the world,
emphasize the extent of the distribution of Franz Hermle & Sohn's products.
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